Steel Manufacturers Association Safety Committee Meeting
Arlington, VA
Monday, October 25, 2010
Remarks Prepared For
Dr. David Michaels
Assistant Secretary of Labor for Occupational Safety and Health
Accurate Reporting
Because accurate reporting is an essential tool for employers and OSHA to detect problems in workplaces that are placing workers in danger, last October OSHA launched a National Emphasis Program on recordkeeping.
As of Oct. 1, 2010, OSHA has initiated 187 inspections under the NEP. Almost half the inspections conducted so far found recordkeeping violations. The NEP is scheduled to run through February 2012.
A few weeks ago we fined an irresponsible employer $1.2 million for 83 willful citations for failing to record and for improperly recording work-related injuries and illnesses.
The lesson learned here is: Don't "cook the books"!
Combustible Dust
Some of you asked me to say a few words about the status of a combustible dust standard for workplaces.
I'll start by noting that fires and explosions fueled by combustible dusts have long been recognized as a major industrial hazard. This isn't a new hazard. A November 2006 Chemical Safety Hazard Investigation Board report described nearly 280 dust fires and explosions in U.S. industrial facilities over the past quarter-century, resulting in 119 worker deaths and more than 700 injuries. This was before the massive sugar dust explosion in February 2008 at an Imperial Sugar facility in Georgia where 14 workers were killed and many more injured.
OSHA's enforcement of regulations and statutes, combined with education and outreach, is helping to protect the safety and health of workers exposed to combustible dust hazards.
In October 2007 OSHA initiated a National Emphasis Program to inspect facilities that generate or handle combustible dusts that pose an explosion or other fire hazard.
Although presently OSHA does not have a specific standard on combustible dust hazards, several existing OSHA standards apply to combustible dust handling facilities. Our NEP focuses on these standards, as well as the General Duty Clause.
Our NEP targets 64 types of industries. In three years we have found nearly 9,100 violations at inspected facilities -- and not only combustible dust-related violations, but also violations such as lockout/tagout, walking/working surfaces, and other hazards.
Initial penalties under both Federal and State enforcement totaled more than $19.5 million
Under the NEP, we have conducted about 270 inspections of primary and other metal industry facilities – so far!
Our inspections around the country have uncovered dangerous accumulations of dust from pulverized metal, wood, plastic, rubber, chemicals and other materials. In several instances, we found combustible dust accumulations ankle deep and covering an entire room.
Earlier this year in a rubber products factory in Georgia, OSHA cited the company for numerous serious safety and health violations related to a combustible dust transport system made of non-conductible PVC piping, and poor housekeeping of carbon black combustible dust.
At a factory in Ohio that processes an animal feed supplement, OSHA conducted a health inspection in June after receiving information that fires had occurred in the plant. We found large amounts of dust from the manufacturing process had accumulated throughout the worksite. We issued 4 willful violations for a lack of explosion protection, failure to equip process equipment with combustible dust collection systems, allowing hazardous accumulations of dust, and using electrical equipment that was unsafe in areas with combustible dust accumulation. We also issued 5 serious violations addressing hazards from workers breathing the dust, allowing combustible materials in areas where workers were welding, and unsafe electrical equipment and practices. The proposed health violation fines came to nearly $270,000.
The challenge we face with this rulemaking is the large scope of coverage. There is great diversity in the types of workplaces, processes and degree of potential explosions from the dusts generated in various facilities. Many have commented that, when it comes to developing a combustible dust standard, "One size does not fit all"; however, there are common factors that, if controlled, would likely reduce the risk of explosion, burns and death.
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